Thermal Spray Aluminium Coating (TSA Application)

HIGH PERFORMANCE SURFACE METALLURGY

Thermal Spray Aluminium Coating

We provide highly reliable thermal spray aluminum coatings to marine, pipeline, and offshore applications in India. It is the most durable coating that is capable of protecting the structure from corrosion completely and consequently increasing the lifetime of equipment, especially for structures and equipment that are exposed to seawater. This thermal sprayed aluminum coating is extremely resistant to high temperatures, severe atmospheric conditions, and chemical, and saltwater-immersed corrosion.

This technique is a cost-effective way of ensuring highly efficient coatings, which makes thermal spray aluminum coating available to a wide range of industrial applications. Moreover, this method is highly acknowledged for offshore infrastructures and equipment that are exposed to seawater, tidal, immersion, and splash zone atmosphere.

In-Situ Onsite Capability Zero Heat Distortion High Bond Strength 24/7 Field Deployment
TECHNICAL SPECIFICATIONS

Key Advantages & Industrial Applications

Advantages

  • Piping
  • Tanks & Vessels
  • Structures
  • Chimneys
  • Spools
  • Motor & Pump
  • Cellar Deck & Platforms
  • Bridges & Platforms
  • Oil Cooler Bonnets
  • TSA Projects successfully completed for: PDO Oman, ONGC, KNPC, EIL, Dangote, Petrofac, Thai Oil, BPCL, HPCL, MRPL, Godrej, ExxonMobil, and many more.

Application

  • Extended service life
  • Cost-effective
  • Fast turn times
  • Low need for barrier coatings
  • Resistant to heavy mechanical damage
  • Superior coating adhesion
  • No down time for drying as equipment can be used immediately after application
  • Operating temperature range from -50°F to 1000°F (-45°C to 538°C)
  • Provides an exceptional impact on structures in the marine environment
HAVE QUESTIONS?

Frequently Asked Questions

Explore authoritative engineering answers regarding our thermal spray coatings, turnaround times, and on-site deployment capabilities.

TSA is a metallic coating applied via flame or arc spray that provides dual-action protection: a dense physical barrier and sacrificial cathodic galvanic protection against marine corrosion and CUI.

CUI occurs when moisture gets trapped beneath pipe insulation at temperatures between -45°C and 540°C. TSA provides a resilient, non-degrading barrier that prevents severe pitting and stress corrosion cracking under insulation.

TSA coating systems designed to NACE and ISO 12944 standards routinely deliver 30+ years of maintenance-free service life in offshore splash zones, offshore platforms, and coastal refineries.

Yes, TSA withstands thermal cycling from cryogenic conditions (-196°C) up to 540°C without blistering, delamination, or loss of adhesion.

Yes, we routinely deploy portable TSA rigs equipped with blasting and metallizing equipment to coat flare stacks, piping loops, and storage tanks on-site nationwide.

Need Customized Surface Protection for Your Plant Assets?

Our specialized metallurgy and field engineering teams provide immediate turnaround, emergency shutdowns, and in-situ thermal spray metallizing across India.

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Our Esteemed Clients & Industrial Partners

ONGC Client Logo
Ambuja Cements Ltd Client Logo
IOCL Panipat Refinery Client Logo
Essar Steel Client Logo
Dalmia Bharat Cement Client Logo
Jindal India Thermal Power Ltd Client Logo
Mangalore Refinery & Petrochemicals Client Logo
Chettinad Cement Client Logo
Godrej & Boyce Mfg. Co. Ltd Client Logo
Bharat Oman Refineries Ltd (BORL) Client Logo
Orissa Metaliks Pvt Ltd Client Logo
Maamba Collieries Ltd Client Logo
West Bengal Power Generation Client Logo
ONGC Client Logo
Ambuja Cements Ltd Client Logo
IOCL Panipat Refinery Client Logo
Essar Steel Client Logo
Dalmia Bharat Cement Client Logo
Jindal India Thermal Power Ltd Client Logo