Comprehensive Thermal Spray & Metallizing Solutions
High-performance metallurgical overlays engineered to arrest erosion, stop catastrophic corrosion, and restore precision tolerances without dismantling heavy plant assets.
ENGINEERING SERVICE
Boiler Tubes Coating
Advanced in-situ Arc Spray and HVOF coating solutions for CFBC, AFBC, and WHRB boiler tubes to eliminate fly ash erosion.
ENGINEERING SERVICE
Thermal Spray Aluminium (TSA)
30+ year maintenance-free galvanic barrier protection for marine, offshore, and high-temperature petrochemical pipelines.
ENGINEERING SERVICE
Thermal Spray Zinc (TSZ)
Active sacrificial cathodic protection for steel bridges, wind towers, and marine structures with zero heat distortion.
ENGINEERING SERVICE
Thermal Spray Carbide Coating
Supersonic HVOF Tungsten & Chromium Carbide coatings reaching up to 1400 HV for extreme abrasion and slurry erosion.
ENGINEERING SERVICE
Online In Situ Grinding Service
On-site precision roll and cylinder grinding without equipment disassembly, restoring crowning and mirror finishes.
ENGINEERING SERVICE
Blasting & Airless Painting
Automated grit blasting up to Sa 3.0 and multi-layer internal/external airless epoxy spray painting for tanks and pipelines.
ENGINEERING SERVICE
High Chrome Alloy Coating
High-hardness metallurgical matrix engineered to withstand aggressive thermal fatigue and sliding wear up to 850°C.
ENGINEERING SERVICE
Painting & Epoxy Coating
Heavy-duty multi-tier industrial epoxy and polyurethane coating systems engineered for chemical immersion and marine salt fog.
Setting the Standard in Industrial Surface Protection
17+ Years of Leadership
Pioneering in-situ thermal spraying, boiler tube protection, and specialized metallizing across Indian industry since 2007.
ISO 9001:2015 Quality
Strict quality assurance protocols, standardized bond strength verification, and micro-hardness metallographic certification.
24/7 Rapid Mobilization
Immediate on-site emergency turnaround crews with automated blasting and spraying equipment to minimize outage downtime.
Proven ROI & Reliability
Substantially extends component operating life by 3x to 5x, preventing catastrophic outages and saving millions in capital replacement.
Frequently Asked Questions
Explore authoritative engineering answers regarding our thermal spray coatings, turnaround times, and on-site deployment capabilities.
Our core services include boiler tube coating, thermal spray aluminium (TSA), thermal spray zinc (TSZ), tungsten carbide coating, in-situ roll grinding, external & internal airless painting, and heavy-duty epoxy lining.
Thermal spray coating typically costs 25% to 40% of the replacement price while extending equipment life by 2x to 5x. It also avoids long lead times associated with procuring new specialized alloy parts.
Depending on the process, bond strengths range from 30 MPa (arc spray) up to 70–80+ MPa (HVOF tungsten carbide), providing exceptional adhesion under severe mechanical shear and thermal cycling.
Yes. Because thermal spraying does not melt the base metal, even worn components or thin water wall tubes can be coated safely to restore protective thickness and prevent further degradation.
We maintain emergency outage deployment teams ready to mobilize within 24 to 48 hours anywhere in India, equipped with mobile generators, blast pots, and multi-gun arc spray rigs.