Protective Coatings for Petrochemical Refineries

HIGH PERFORMANCE SURFACE METALLURGY

Thermal Spray Coating for Petrochemicals & Refineries

Components such as Pump, Pipeline, Heat exchanger and reactor vessel etc., of Refineries and Petrochemical Industries are exposed to harsh, extreme temperatures and chemical environments, so erosion and corrosion are the primary concerns for this industry. Thermal Spray Engineering offers a cost-effective solution to protect these critical components from corrosion, erosion and wear.

This Solution enhance component's service life and reduce maintenance cost. By applying metallic and ceramic, coatings using different thermal spray systems , such as plasma spraying or high-velocity oxy-fuel (HVOF) spraying, manufacturers can enhance the resistance of equipment to corrosion, erosion, and high temperature degradation.

It also helps to enhance the operational efficiency by preventing leakage and optimise the performance of the equipment. Overall, thermal spray coating plays a vital role in ensuring the safety, integrity, and operational efficiency of refinery and petrochemical facilities. These are few important components of the refinery.

In-Situ Onsite Capability Zero Heat Distortion High Bond Strength 24/7 Field Deployment
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Frequently Asked Questions

Explore authoritative engineering answers regarding our thermal spray coatings, turnaround times, and on-site deployment capabilities.

Crude distillation columns, fluid catalytic cracking units (FCCU), heat exchanger tubesheets, reboiler heads, pressure vessel internal linings, and pump sleeves.

TSA creates a continuous metallic barrier that does not oxidize or degrade under wet thermal insulation, effectively solving the multi-million dollar CUI problem across piping networks.

Yes, dense alloy coatings like Inconel 625, Hastelloy C, and aluminum metallizing provide impermeable barriers against high-temperature sulfur compounds and hydrogen penetration.

Yes, our multi-crew operations work inside confined refinery columns and vessels, utilizing mobile dust extraction, de-humidification, and multi-operator arc spray equipment.

FCCU cyclones operate in abrasive catalyst particle streams at 700°C. High-velocity carbide and composite ceramic coatings protect cyclone cones from rapid wall perforation.

Need Customized Surface Protection for Your Plant Assets?

Our specialized metallurgy and field engineering teams provide immediate turnaround, emergency shutdowns, and in-situ thermal spray metallizing across India.