Flame Wire Spray Coating Services

HIGH PERFORMANCE SURFACE METALLURGY

Flame Wire Spray Coating Services in India

We offer exceptional quality flame wire spray coating services all over India; in this process, a metal wire is melted and sprayed to produce a metallic and thick coating. Other than wire flame spray , we also provide another technique that is powder flame spray, where a metal or ceramic powder is used instead of a wire.

It is done with a tool that is frequently used in the application of corrosion protection or engineering coatings. Corrosion-resistant coating to architectural steel and structural steel is mainly done by flame wire spray ; along with that, this technique can be applied for marine coatings on ships, wind turbines, oil platforms, monopiles, offshore, etc.

The flame wire spray process for production coating is a more specialized but ordinary coating materials include Babbitt for steels, bearings, and molybdenum. All alloys and metals in wire form are used in flame spraying, like stainless steel, high carbon steel, copper, bronze, and molybdenum, along with low melting point metals such as aluminum and zinc. Moreover, if you need twin wire arc spray for the solution to your equipment then our proficient team of engineers and experts in this industry will help you select the most appropriate coating for your product, equipment, and structure.

In-Situ Onsite Capability Zero Heat Distortion High Bond Strength 24/7 Field Deployment
TECHNICAL SPECIFICATIONS

Key Advantages & Industrial Applications

Advantages of flame wire spray:

  • Wear resistance
  • Friction properties
  • Corrosion protection
  • Dimensional restoration
  • Electromagnetic shielding
  • Anti-Spark Coating
  • Anti-Microbial Coating
HAVE QUESTIONS?

Frequently Asked Questions

Explore authoritative engineering answers regarding our thermal spray coatings, turnaround times, and on-site deployment capabilities.

A single metallic wire is continuously fed through the center of an oxygen-acetylene or oxygen-propane flame. Compressed air atomizes the molten wire tip and deposits fine droplets onto the component.

Flame wire systems commonly spray Babbitt alloys (white metal for sleeve bearings), Zinc, Aluminum, Carbon Steels, Bronzes, and Stainless Steels.

Flame spraying Babbitt metal onto bearing shells eliminates the need for expensive centrifugal casting molds, creates excellent lubricity and embeddability, and minimizes porosity.

Yes. Flame wire guns are lightweight, handheld or lathe-mounted, require no high-voltage electrical power, and operate with standard industrial gas cylinders.

We monitor wire feed rate, gas pressures, flame stoichiometry, and spray distance, followed by surface roughness testing and ultrasonic bond verification.

Need Customized Surface Protection for Your Plant Assets?

Our specialized metallurgy and field engineering teams provide immediate turnaround, emergency shutdowns, and in-situ thermal spray metallizing across India.