Targeted Surface Solutions for Core Manufacturing Sectors
Engineered coatings specifically formulated to withstand the exact degradation mechanisms of your production machinery.
SECTOR EXCELLENCE
Cement Plant & Collieries
Clinker crusher rolls, kiln tyres, and raw mill separator fans protected against severe abrasion and heat up to 900°C.
SECTOR EXCELLENCE
Chemical Industry
Long-life anti-corrosion barrier coatings for chemical storage tanks, reactor vessels, chimneys, and acid transfer lines.
SECTOR EXCELLENCE
Offshore & Marine
Certified 30+ year TSA/TSZ galvanic protection for marine platforms, splash-zone tubulars, and ship cargo holds.
SECTOR EXCELLENCE
Oil & Gas
Supersonic HVOF Tungsten Carbide coatings for downhole mud rotors, high-pressure gate valves, and subsea manifolds.
SECTOR EXCELLENCE
Petrochemicals & Refineries
Mitigating high-temperature sulfidation, catalyst erosion, and CUI across FCCU units, fired heaters, and piping.
SECTOR EXCELLENCE
Power & Generation
In-situ boiler waterwall, superheater, and steam/hydro turbine blade protection to prevent emergency tube failures.
SECTOR EXCELLENCE
Pulp & Paper Mills
Turnkey in-situ roll grinding, Yankee dryer resurfacing, and black liquor recovery boiler tube protection.
SECTOR EXCELLENCE
Steel Industries
Enduring metal-to-metal wear, scaling oxidation, and high thermal shock on continuous casters and rolling mill rolls.
SECTOR EXCELLENCE
Others & General Industries
Versatile shaft rebuilding, pump impeller coating, and wear plate restoration for general engineering and mining.
Proven Track Record Across Critical Infrastructure
500+ Projects Completed
Trusted by premier public and private conglomerates including ONGC, IOCL, Ambuja, Dalmia, and Jindal Power.
Certified Metallurgical QA
Every field deployment is accompanied by rigorous QA testing, adhesion verification, and complete NDT inspection records.
Onsite Emergency Turnaround
Immediate 24/7 mobilization to prevent extended shutdowns during unexpected boiler or mechanical failures.
Guaranteed ROI
Maximizes uptime and equipment longevity while drastically reducing maintenance overhead across planned overhauls.
Frequently Asked Questions
Explore authoritative engineering answers regarding our thermal spray coatings, turnaround times, and on-site deployment capabilities.
We serve thermal & hydro power plants, cement plants & collieries, steel & rolling mills, petrochemicals & oil refineries, pulp & paper mills, chemical & fertilizer plants, and offshore marine infrastructure.
Each coating formulation is custom-tailored to the specific degradation mechanism—whether high-temperature ash erosion (1000°C), sulfuric acid dew-point corrosion, chloride pitting, or clinker abrasion.
Yes, we undertake complete turnkey boiler, kiln, and vessel coating scopes during scheduled annual overhauls as well as unplanned emergency outage repairs with 24/7 multi-shift operations.
Our metallurgical engineering team reviews your operating parameters (temperature, pH, fluid velocity, particulate type) to recommend the optimal alloy, carbide, or ceramic solution.
All TSE engineers and technicians hold valid safety passports, confined space entry certifications, and adhere strictly to plant safety guidelines and PPE protocols.